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Schmalz SCPSi 15 G02 NC M12-5 to kompaktowy eżektor próżniowy, który doskonale sprawdzi się w lekkich systemach automatyzacji. Dzięki zintegrowanym funkcjom, takim jak zawory sterujące, czujniki i system monitorowania próżni, zapewnia szybkie, bezpieczne i energooszczędne działanie. 

To rozwiązanie typu „plug & play” – proste w integracji, niezawodne w działaniu. Idealne tam, gdzie liczy się tempo i precyzja – w robotach pick & place, manipulacji komponentami czy w systemach zrobotyzowanych. 

Eżektor charakteryzuje się kompaktowymi wymiarami, niskim poziomem hałasu (65 dBA) oraz zakresem ciśnienia roboczego od 3 do 6 barów, co czyni go idealnym rozwiązaniem dla zautomatyzowanych systemów podciśnieniowych w aplikacjach przemysłowych.

Kompaktowa pompa eżektorowa zaprojektowana z myślą o efektywnej obsłudze hermetycznych oraz lekko porowatych przedmiotów. Eżektor charakteryzuje się kompaktowymi wymiarami oraz zakresem ciśnienia roboczego od 3 do 6 barów, co czyni go idealnym rozwiązaniem dla zautomatyzowanych systemów podciśnieniowych w aplikacjach przemysłowych.

Kompaktowy eżektor J. SCHMALZ | 65,5 l/min | normalnie zamykany

Kompaktowy eżektor | 65,5 l/min | normalnie zamykany

Pneumatyka

Low cost circuit board handling with igus ReBeL

Low Cost Platinenhandling mit einem igus ReBeL

Gestione a basso costo dei circuiti stampati con ReBeL igus

Voordelig printplaten verwerken met igus ReBeL

Manuseio de placas de circuito de baixo custo com o ReBeL da igus

Süper düşük maliyetli

Superlage kosten

Superlowcost

超低成本

Coût très faible

Super low cost

ซุปเปอร์โลว์คอส

Custo superbaixo

초저가

经济型

superlowcost

Superniskikoszt

Customer Tests

Testen door klanten

Tests clients

Müşteri Testleri

客户测试

Tes Pelanggan

Testes de clientes

การทดสอบของลูกค้า

客戶測試

Kundentests

Test dei clienti

customer-tests

Testy klienta

Pick & Place

픽 앤 플레이스

Pick and place

ピック&プレース

拾取&放置

หยิบและวาง

Al ve yerleştir

取放 (揀選 & 放置)

pick-n-place

Handhabung

Material handling

Manuseio de materiais

Malzeme taşıma

Manipulación de materiales

倉儲物流

物料搬运

Materiaal handling

ระบบจัดการสินค้า

물류 산업

Movimentazione dei materiali

マテリアルハンドリング

Manipulation

material-handling

Przeładunek materiałów

Cost-effective automation thanks to igus Cobot

In the application video, an igus Cobot, also known as "Rebel", is presented. It is used for the pick-and-place of circuit boards as part of a customer test.

The Rebel is a collaborative robot that has been specially developed to work directly with humans. The video shows how the Rebel is tested in a real production environment. The focus is on the task of pick-and-place of circuit boards, a common requirement in electronics manufacturing.

The robot picks up circuit boards, moves them to the desired location and places them precisely. The ease with which the Rebel performs this task demonstrates its ability to increase production efficiency and reduce employee workload.

Produktion

Manufacturing

Production

製造業

Fabricação

Productie

การผลิต

制造业

Üretim

제조

Produzione

manufacturing

Produkcja

Filling line for processing plastic bottles

加工塑膠瓶灌裝線

Linea di riempimento per la lavorazione di bottiglie in plastica

Linha de enchimento para processamento de garrafas plásticas

塑料瓶拾放

Vullijn voor het verwerken van plastic flessen

Griff in die Kiste zur Automatisierung eines Abfüllprozesses 

Bin-Picking

料框抓取

箱式拾取

Grijpen in de kist

Collecte de bac

빈 피킹(Bin-picking)

ビン詰め作業

bin-picking

Podnoszenie-Pojemników

A filling machine was sought for processing plastic bottles with a volume of 50 to 150 ml.

Previously, an employee placed bottles and caps from an unordered carton onto an accumulation conveyor, from where they were fed into the machine. There, the bottles were filled, labeled and the cap screwed on. The finished products were then packaged by another employee. The cycle time is a few seconds.

The products produced on the machine often vary. A conventional sorting of the bottles would be too inflexible, as it has to be adapted to the respective product. Due to changing loads on the machine, temporary workers are often employed. So a way is sought to feed both bottles and lids (both cylindrical objects) from a disordered carton into the machine. At the same time, the changeover must be as quick and easy as possible.

With the help of Delta robots, both the bottles and the caps can be fed. This allows the machine to be operated by just one operator. Since object recognition can work with all cylindrical products of similar size, changeover to a new product is very easy. 3D printing reduces development costs and the changeover to a new product is faster. In addition, spare parts can be produced very easily.

According to a conservative estimate, the costs for the robot cell, including development, amount to approx. €10,000. With two such cells, personnel costs of €20/h (= €160/day = €3200/month) can be saved. A return of investment (ROI) can be expected after approx. 6 months.

Logistik

Logistics

Logistiek

物流設備

物流

Logística

물류 시스템

Logistique

搬送装置

logistics

Logistyka

Automated handling of snail shells

Automatisiertes Handling von Schneckenhäusern

In this particular customer application, the task was to transport snail shells to various positions within a cycle time defined by the customer. The main challenge was selecting an appropriate end effector, as the snail shells needed to remain undamaged throughout the process.

After careful consideration and analysis of the requirements, the decision was made to use a SoftGripper. This type of gripper is characterized by its flexibility and adaptability, allowing it to conform to the shape of the delicate snail shells. This not only ensures safe transportation but also minimizes the risk of damage.

The choice of the SoftGripper was crucial for the success of the application, as conventional grippers, due to their rigid structure, would not have been able to handle the fragile snail shells without causing damage. By using the SoftGripper, the required cycle time could be met while preserving the integrity of the snail shells.

Restaurant

Restauration

餐饮

レストラン

餐廳

식당

gastronomy

restauracja

Pick and place with large room gantry

Pick and Place mit großem Raumportal

The pick-and-place system for metal components uses a large spatial gantry to enable precise and efficient movements. The end effector, equipped with a camera, identifies and grips the metal parts. The camera provides real-time images that are used to accurately position and handle the components. The system ensures high accuracy and repeatability, making it ideal for industrial applications where precision and speed are critical.

Automated ball bearing assembly

Automatisierte Kugellagermontage

Injection molding

注塑成型

Spritzguss

Automation of injection molding processes, e.g. sprue separation

injection-molding

In this video, we present an advanced solution for the automated assembly of ball bearings in production. The setup of the gantry system and the integration of the Epson Scara are shown, as well as the operation of the rotary conveyor and the Variobotic shaker cameras for precise detection and positioning of the ball bearing components. The Schunk and Schmalz grippers are demonstrated in action, handling the ball bearings safely and efficiently. The step feeder supports the process with its precise conveying technique, ensuring that the entire system operates smoothly and efficiently thanks to reliable power and data transmission. The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Nachgelagertes Gewindeschneiden

Downstream thread cutting

In this video, we present an advanced solution for downstream thread cutting in production. The setup of our ReBeL robot and the integration of the IRC are shown, as well as the operation of the rotary conveyor and the camera for precise detection and positioning of the workpieces. The gripper is demonstrated in action, handling the workpieces safely and efficiently. The step feeder supports the process with its precise conveying technique, ensuring that the entire system operates smoothly and efficiently thanks to reliable power and data transmission. The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Downstream sprue separation of clip bearings

Nachgelagerte Angusstrennung von Clipslagern

In this video, we present an advanced solution for downstream sprue separation of clip bearings in injection molding production. The application utilizes a Delta robot system, IRC, rotary conveyor, an igus vacuum gripper with rotation unit, and a Zimmer gripper to optimize the process and increase efficiency.

The setup of the Delta robot and the integration of the IRC are shown, as well as the operation of the rotary conveyor and the camera for precise detection and separation of sprues. The igus vacuum gripper with rotation unit is demonstrated in action, handling the clip bearings safely and efficiently. The Zimmer gripper complements the process with its precise gripping technique. The entire system operates smoothly and efficiently thanks to reliable power and data transmission.

The benefits of this solution include increased production speed, reduced scrap, and improved workplace safety. Additionally, a low footprint is ensured, facilitating integration into various production environments.

Automated insertion into injection molding machine

Automatisiertes Einlegen in Spritzgussmaschine

In this video, we demonstrate the use of an automated system for inserting components into an injection molding machine. This innovative solution optimizes the production process and significantly increases efficiency.

The operation of the insertion process is shown step by step, demonstrating the precise positioning and handling of the components. The seamless integration of the insertion system into the existing injection molding machine will then be demonstrated, including the communication interfaces and control logic.

The benefits of this solution include increasing production speed and accuracy, reducing scrap and material waste, and improving worker safety by minimizing manual intervention.

An important aspect here is maintaining a low footprint.

Kompaktowy eżektor | 65,5 l/min | normalnie zamykany

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